Re: Motorizing my Barley Crusher

Sat Aug 15, 2009 9:02 am

BrewTa2 wrote:Here's where Mylo was talking about:

http://www.surpluscenter.com/electric.a ... e=electric

That's cool and the price is right too. My thinking is that would be a direct-drive application, yes? How big of a deal is it to make that happen? I like not having to fab a cover for a pully and belt.
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Re: Motorizing my Barley Crusher

Sat Aug 15, 2009 11:20 am

Beerpal all you need with that gear motor to go direct drive is the proper combination of these http://www.mcmaster.com/#spider-couplings/=37acgk .
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Re: Motorizing my Barley Crusher

Sat Aug 15, 2009 12:13 pm

Henning1966 wrote:Beerpal all you need with that gear motor to go direct drive is the proper combination of these http://www.mcmaster.com/#spider-couplings/=37acgk .

Awesome, dude. You rock. Thanks.
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Conditioning: Nothing
On draught: Nothing

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Re: Motorizing my Barley Crusher

Wed Aug 19, 2009 6:34 pm

You still need to reduce the motor speed from 1750 rpm to 200 rpm. Are you also using a gear reduction in your direct drive? Or do you have a slow motor already for direct drive?

I just received my motor from surplus center and inside they had a flyer with 7.5:1 gear reducer. This would take 1750 down to 233 rpm. The shaft size is wrong (my motor has a 1/2" shaft and this one is 5/8" to the motor) but that is the general idea?

https://www.surpluscenter.com/item.asp? ... em=13-1451

Or maybe a 10:1?

https://www.surpluscenter.com/item.asp? ... R&catname=

Would you mount something like this on the motor and then use the spider couplings to connect to the mill and motor?

The possible advantage to this is that you could center your mill on a countertop not having to allow for the 10" pulley as well as not having to construct a pulley guard.

I ordered the parts to do the BYO article already - but now am interested to see how a gear reducer may work as well. I might have to build both and see what is better.

one thing I needed to purchase that was not in the article was a bushing reducer

http://www.mcmaster.com/#catalog/115/1029/=39hyn3

As the ID of my 10" sheeve (pulley) is 1/2" and the mill shaft on the barley crusher is only 3/8".

I also needed to tap the sheeve and clean up the threads so the set screw could go in far enough to catch on the 3/8" mill shaft.

On a side note - my barley crusher came with an o-ring around one of the knurled mill pieces, but when I go to the BC website it is not shown there. This was getting pretty chewed up - is this o-ring required to drive the second mill shaft, or is it a spacer that is just sent to prevent shipping damage? I took the thing out today as it was almost torn through completely and notice that only one of the mill shafts is moving. As the grain passes through I imagine that would have the other one spin as well?
Last edited by bcmaui on Wed Aug 19, 2009 6:50 pm, edited 2 times in total.
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Re: Motorizing my Barley Crusher

Wed Aug 19, 2009 6:46 pm

bcmaui wrote:I took the thing out today as it was almost torn through completely and notice that only one of the mill shafts is moving. As the grain passes through I imagine that would have the other one spin as well?


Yes.
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Re: Motorizing my Barley Crusher

Wed Aug 19, 2009 6:58 pm

If you get this motor http://www.surpluscenter.com/Item.asp?U ... tem=5-1074 and then add these three mcmaster numbers that is all you will need 6408K9 6408K11 6408K61
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Re: Motorizing my Barley Crusher

Wed Aug 19, 2009 8:16 pm

Henning1966 wrote:If you get this motor http://www.surpluscenter.com/Item.asp?U ... tem=5-1074 and then add these three mcmaster numbers that is all you will need 6408K9 6408K11 6408K61


Ahhh - slow motor - sounds like a plan.
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Re: Motorizing my Barley Crusher

Thu Aug 20, 2009 6:21 am

Henning1966 wrote:If you get this motor http://www.surpluscenter.com/Item.asp?U ... tem=5-1074 and then add these three mcmaster numbers that is all you will need 6408K9 6408K11 6408K61

That's exactly what I did except I bought the spider couplings from Grainger.
"Make beer not war"

Currently fermenting: Firestone Walker Pale 31 clone
Conditioning: Nothing
On draught: Nothing

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