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A novel countercurrent wort chiller design.

http://www.thebrewingnetwork.com/forum/viewtopic.php?f=4&t=12562

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A novel countercurrent wort chiller design.

Posted: Fri Jan 16, 2009 6:24 pm
by Charlie
I finished my new wort chiller Friday 1/9 just in time to brew on 1/11 (my first all grain in 20 years!). The thing performed pretty well. Here's a pic:

Image

I did a lot of thinking to come up with the design, and I'm just a little bit proud of it. You can see the construction details at;

http://www.sawdustangels.com/chiller.html

Check out the performance data at the bottom of the page.

There are a couple of things I will change when I modify it or make a new one. For one thing, I will eliminate the dead space at the end of the tube (it will be shorter).

Image

There are no plans or parts lists except the ones in my head. I appreciate your comments and suggestions.

Charlie

Re: A novel countercurrent wort chiller design.

Posted: Fri Jan 16, 2009 8:16 pm
by budrockdiesel
That is an awesome CHILLER! I am impressed with your fabricating skills. I am not positive but I think those numbers come close to commercial plate chillers. I cant wait to see your sculpture if you get around to it!

Re: A novel countercurrent wort chiller design.

Posted: Sat Jan 17, 2009 5:24 am
by Sent From My iPhone
Very nice. You should talk to Push, he may want to post that on wortomatic

Re: A novel countercurrent wort chiller design.

Posted: Sat Jan 17, 2009 7:12 am
by bub
Totally awesome, how long did it take?
BUB

Re: A novel countercurrent wort chiller design.

Posted: Sat Jan 17, 2009 8:02 am
by BadRock
Nice! 8)

Re: A novel countercurrent wort chiller design.

Posted: Sat Jan 17, 2009 9:59 am
by BeerPal
budrockdiesel wrote:I am impressed with your fabricating skills. I am not positive but I think those numbers come close to commercial plate chillers.

Not to knock Charlie's mad skilz ('cause he sure as hell got 'em, who's kiddin' who?) but a Therminator will chill 5 gallons of boiling wort to within a degree or two of cooling water temp as fast as the kettle can be emptied. For me, using gravity, that was about 5 minutes.

Re: A novel countercurrent wort chiller design.

Posted: Sun Jan 18, 2009 4:35 pm
by Charlie
BeerPal wrote:
budrockdiesel wrote:I am impressed with your fabricating skills. I am not positive but I think those numbers come close to commercial plate chillers.

Not to knock Charlie's mad skilz ('cause he sure as hell got 'em, who's kiddin' who?) but a Therminator will chill 5 gallons of boiling wort to within a degree or two of cooling water temp as fast as the kettle can be emptied. For me, using gravity, that was about 5 minutes.


The engineer in me purely loves Blichmann, and the Therminator is a lovely piece of equipment. It's much more compact and easier to clean than my design. There's some stuff ahead of it on the list, but if I get a chance I'm going to add a Therminator.

The problem was that I wanted to make all grain beer _*NOW*_, and the budget wouldn't fit around everything. I had to have a wort chiller, and I didn't have $200 to put on it. So I put this chiller together. It cost about $55.00 and 16 hours labor (not counting the 1/2 NPT tap and the 4 1/8" hole saw). It will never be a Therminator, but I'm proud of it. It would probably flow faster except I didn't give flow rate a high priority because I had no clue I'd get such good numbers. So if/when I build another one I will pay attention not to restrict the flow.

I have another idea.... Anybody know where I can get some 4" ID Pyrex tubing?

Charlie

Re: A novel countercurrent wort chiller design.

Posted: Sun Jan 18, 2009 4:37 pm
by Mills
Pretty damn boss Charlie, when is the first time you are using it? I would love to hear how it performs.

:bnarmy:

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